1. Equipment Application Scenarios
Gantry cranes are core equipment in the fields of port loading and unloading, shipbuilding, etc., and their structural accuracy and operating stability directly affect the operating efficiency and safety. As a key process equipment, the boring machine plays a decisive role in the manufacturing of core components such as gantry crane slewing support and boom with its high-precision hole processing capabilities, significantly improving the structural accuracy and operating stability of the equipment, and ensuring efficient and safe operations in the fields of port loading and unloading, shipbuilding, etc.
2. Core processing cases
Process: Five-axis linkage boring and milling center completes multi-hole processing in one clamping
Data: Processing efficiency is 3 times higher than traditional processes difficulties
3. Technical advantages
Thermal error compensation technology: Real-time collection of ambient temperature data, dynamic adjustment of feed parameters
Intelligent programming system: Automatically generate processing programs through 3D scanning data
Low stress processing technology: Cutting force is controlled within 800N to reduce workpiece deformation
4. Application value
Reduction of maintenance costs of key components by 45%
Reduction of equipment downtime by 80%
Processing scrap rate reduced from 1.2% to 0.3%
Carbon emission intensity reduced by 18%
This technology has been successfully applied to ports, shipbuilding, nuclear power and other fields, and has achieved quality and efficiency improvement in gantry crane manufacturing and maintenance through digital processing solutions.